Master Industry 4.0

with the Coreflux Assets

  Elevate your IIoT game, from first steps to complete control.  

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Energy / Renewables

Industry 4.0

Logistics

Industry 4.0

Machine Building

Industry 4.0

 One simple Hub.  

 Free to download with a local broker out-of-the-box.  

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How it works

Energy Management is hard...

  
In today’s world, measuring and managing your energy inputs and outputs can make or break a business: 
 
- Timing your productions with the schedules of lower energy cost. 
- Optimizing internal energy production. 
- Balance overall power costs. 
 
These are all examples of key factors of energy efficiency solutions, regardless of what industry you're in. 
 

We make it look easy: 

We start off with a small factory which, as an example, will be called “EnerManage LLC”. 

It’s composed of one machine (energy output) and a solar panel (energy input).  

Good news: this IIoT energy monitoring can be scaled to any size, both in terms of equipment and geographies, with little to no changes in the types of Flux Assets used. 

Their equipment is outfitted with energy measurement devices, so the plant’s technical team can gather individual values from the corresponding electrical cabinets.  

They chose devices that communicate through Modbus.  

But the people over at “EnerManage LLC” want to work smarter, not harder:  

 

STEP-BY-STEP 

Coreflux Accordion

In order to scale this solution without having to manually check each equipment one by one, a Data Hub is required.

They prepare a local MQTT broker. That broker is ready to receive the data from all devices.

Coreflux offers a perfectly simple solution: install our Hub on a machine, which provides a broker out-of-the-box. For free.

Modbus-2-MQTT assets are installed and configured to:

- On one end, access the energy measurement devices on electrical cabinets and gather data;
- On the other, communicate their data back to the MQTT broker that was previously prepared.

There, “EnerManage LLC” now has a single source where all data can be consulted:

- How much the machine is consuming;
- And how much energy the solar panel is producing.

Historical values for this information can be quite valuable for the renewable energy management of the company in the future.

A Coreflux database asset can be installed on the machine, to gather all real-time data into query-able data.

A MSSQL Asset, for example.

Imagine being able to inform Management of what the going prices were on a specific hour of a specific day, to compare with production costs and sales values...

The true Industry 4.0 cross-discipline value.

From here on, “EnerManage LLC” is set to work with the energy-related data in multiple ways, but they need to do so in a secure manner.

We continue this process by installing an MQTT Bridge.

This ensures only the desired data is passed along the data pipeline, through encrypted or certificate-protected channels.

Next steps will likely include:

- funnelling this data to a dashboard;
- performing additional data transformations;
- manage production with the lowest energy cost schedules.

When you’re ready for those, we have you covered as well.

Get Your Demo

 

Real-Time Asset Tracking is hard...

 

Knowing where your products, people, vehicles and other logistic resources are, at any given time, provides your business with the edge required to: 

- be competitive;  

- create additional business opportunities;  

- create value, for yourself and for your customers. 

We make it look easy:

  

In the example depicted above, we’ll use “AssetTrack LLC” as a theoretical client.  

This company has a series of assets on the move:  

- Product being carried by forklifts (from batches to pallets) 

- Movable equipment 

- Transport for personnel (trucks, cars, etc).  

The assets are equipped with 3rd-party tracking systems: RFID tags, triangulated by antennas spread across the warehouse (it could also be GPS or other). 

 

STEP-BY-STEP 

Coreflux Accordion

First step: prepare a local machine / edge device, on which the Coreflux Hub will be installed.

With that, deploy a free out-of-the-box MQTT Broker.

It serves for on-premises gathering of data.

The devices that gather data from measurement devices on the individual strings are connected via Ethernet/IP assets.

They are configured to gather the data and write in onto the MQTT Broker.

Common protocols are either Ethernet, S7 or Modbus.

Coreflux can handle this via many different options.

Install an MQTT Bridge on the local devices, and define its security measures (encryption / certificates), configuring them afterwards to funnel desired data to the cloud.

“AssetTrack LLC” subscribed a free 14-day Trial of the Coreflux Online MQTT Broker, ready to receive their data.

The resulting positioning data for each batch is then transmitted by the antenna devices to the Coreflux Online Hosted MQTT Broker.

This provides the company with real-time positioning of each batch, which already results in valuable information. But this is just the beginning.

Since “AssetTrack LLC” requires traceability, the positioning data for each batch is to be recorded in a query-able database.

An MSSQL-2-MQTT Flux Asset is installed, gathering and registering data from the online broker.

This provides the ability to retrieve data from specific time periods, informing of all the paths a specific batch has taken.

Why is this important?

Knowing where the batches are within their warehouse/plant and knowing where each of the workstations/machines are, “AssetTrack LLC” can cross this information and pinpoint exactly where each step was processed, when, for how long, and when it left.

Once the system is set-up to check the current values against a benchmark, the team adds a Telegram Asset.

They configure it to trigger a message whenever a specific MQTT event occurs.

It sends automated messages to the standby team, with:

- Alarms
- Performance information (KPIs)
- Tailor-made notifications

Adding automation capabilities, they can launch automatic event triggers for production counting, arrival at stations, alarms and anything else you may require.

Orders and variable changes are sent directly into the of their equipment, thus automating them according to positioning data.

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Remote Monitoring is hard...

 

When you supply machines to a customer, you focus on what you do best: the functionalities you have the most experience in developing.  

But there is an entire new layer underneath the hardware: all the data your machine generates. 

The value that can be extracted from it benefits both your company and your customer.  

With the appropriate data, you can:  

- Optimize production,  

- Optimize the scheduling,  

- Consult outcomes and delivery estimations, and more. 

Empowering your bare metal and functionality with added data creates the potential for new data-driven business models

 

We make it look easy:

  

Imagine a machine supplier called “EfficiMonit LLC”. 

Their machines receive some kind of input and process it into a desired output, across multiple stages of functioning.  

When building their equipment, the folks at “EfficiMonit LLC” installed sensors for these sections. 

For this example, we’ll only focus on: 

- Retrieving PLC data from a Siemens S7 device and  

- Gathering energy data from a Modbus-enabled device

A lot more could potentially be gathered. 

 

STEP-BY-STEP 

Coreflux Accordion

The first step is to install a Coreflux Hub on the machine’s edge device, which enables a free, out-of-the-box local MQTT Broker.

It will serve as the single source for this specific machine’s data.

Installing an S7-2-MQTT Flux Asset and configuring it for the machine’s Siemens PLC will grant access to the variables within.

The same goes for installing theModbus-2-MQTT in relation to the energy elements (assuming the machine has these capabilities).

This data is moved onto the Coreflux MQTT Broker running on the edge device, making it available on a single source.

At this point, “EfficiMonit LLC” can already install and configure additional functionality with Coreflux.

For example by implementing a Telegram Flux Asset to send notifications whenever the PLC raises an alarm event.

“EfficiMonit LLC” needs a database linked to this system for:

- registering values,
- acting as an historian,
- allowing the querying of values across multiple periods and locations.

For this, an MSSQL-2-MQTT Flux Asset is used.

The next step will be to move the data forward, integrating the machine with the client’s software infrastructure (historic databases, ERP/MES/CRM, etc.).

This is done by installing an MQTT Bridge, which allows moving the data securely with encryption and/or certificates.

In this case, “EfficiMonit LLC” went a step further.

They decided to move the data even further into an , thus making the data available securely at a global scale (for example, to be consulted online by a proprietary app).

The team subscribed a free 14-day Trial of the Coreflux Online MQTT Broker so they could test the system with no cost compromises.

Next, they installed an MQTT Bridge, like on the version, and pointed it towards the Online Broker.

Coreflux is currently developing a solution (alpha) to process data before uploading (in case you which to save in cloud processing costs).
It can also be directly fed into:

- Dashboards;
- Data analysis tools;
- Automation tools.
- Digital twins

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Performance Optimization is hard...

In scalable renewable energy facilities, like a solar park, it is essential to verify in real-time how each equipment is performing.  

If something is outside expected values, teams on standby must be notified automatically and respond immediately. 

Such is the power of sustainable energy with IIoT

We make it look easy:

  

Let’s take the example above, to which we’ll give the example name of “PerformOptim LLC”. This company is running a solar park composed of one or more strings of solar panels.

They aim to implement automated energy systems so they can benefit from: 

- energy data analytics; 

- predictive maintenance in energy; 

- energy storage optimization.

STEP-BY-STEP 

Coreflux Accordion

An integrator will aim to funnel data into an MQTT Broker.

Coreflux offers a perfectly simple solution: install our Hub on a machine, which provides a broker out-of-the-box. For free.

Here they’ll be able to organize the data from all sources into a Single Source of Truth.

“PerformOptim LLC” applies it for comparison with the expected values, benchmarking for future data work.

The devices that take measurements on each string are connected via Ethernet/IP assets.

They are configured to gather the data and write in onto the MQTT Broker.

Common protocols are either Ethernet or Modbus.

Coreflux can handle this via many different options.

For historical and query purposes, “PerformOptim LLC” aims to back-up all the data flowing through the local structure.

They install a MSSQL Asset to register everything in a database.

Once comparisons are set up to check the current values against a benchmarkTelegram Asset.

They configure it to trigger a message whenever a specific MQTT event occurs.

It sends automated messages to the standby team, with:

- Alarms
- Performance information (KPIs)
- Tailor-made notifications.

Final step: break physical barriers. Access from anywhere.

“PerformOptim LLC” subscribed a free 14-day Trial of the Coreflux Online MQTT Broker.

An MQTT Bridge is installed locally with security measures (encryption / certificates)

It selectively and securely transfers desired information up to the Coreflux Online MQTT Broker.

This enables:

- Real-time online monitoring,
- Full remote management
- Even more powerful data processing.

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Automated Route Optimization is hard...

When a company is moving goods, it is vital that the route is as optimized as possible, from small distances (inside a warehouse) to large distances (across continents). 

This will ensure the vitality of the business, in terms of: 

- time to delivery; 

- transportation costs; 

- quality of perishable goods. 

Your best bet? To embrace the Industrial Internet of Things.

 

We make it look easy: 

In this use case, let’s consider “RouteOptim LLC” as an example company.  

They require small logistics for moving batches of goods within the company, into and out of warehouses. 

“RouteOptim LLC” uses “First In First Out” (FIFO) logic, as the duration of the goods is time sensitive. 

As a location system, they’re gathering position data from RFID tags. They are triangulated by local antennas, which route this data to a local machine. 

 

STEP-BY-STEP 

Coreflux Accordion

To prepare this local machine to receive the resulting data, the integrators installed the Coreflux MQTT Broker, obtained freely out-of-the-box with the installation of a Coreflux Hub.

Once the data structures are organized in the broker, ideally following a Unified Namespace format to properly identify goods and vehicles, they can start working the data.

Particularly in this use case, “RouteOptim LLC” needs a database linked to this system for:

- registering values,
- acting as an historian
- allowing the querying of values across multiple periods and locations.

For this, an MSSQL-2-MQTT Flux Asset is used.

Now that data is flowing and being stored, the team wants to make it available online.

They begin by locally installing an MQTT Bridge Flux Asset, which can convey the data securely and selectively to an online broker.

Then, “RouteOptim LLC” subscribed a free 14-day Trial of the Coreflux Online MQTT Broker

Information can now be accessed by authorized personnel from anywhere and anytime.

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Production Optimization is hard...

 

Do you despise the word “idle”? 

For a manufacturing business (and well, any other kind of business) there is nothing worse than having machines standing by and not actually producing. 

For this reason, it is fundamental that production is always scheduled and going continuously. 

 

We make it look easy:

  

 

Let’s look at “ProdOptim LLC”. This company runs a cardboard box assembly line. 

 

For the business to be profitable, it is essential that they: 

- Respond to orders in time; 

- Avoid backlogs 

- Avoid downtimes of any kind. 

 

STEP-BY-STEP  

Coreflux Accordion

The first step is to install a Coreflux MQTT Broker, obtained freely out-of-the-box with the installation of a Coreflux Hub on the edge device of the assembly line.

This serves as a source for all data related to this machine.

Next step: install an S7-2-MQTT Flux Asset, responsible for gathering data and transmitting signals from and to this machine.

This asset is configured to write to the MQTT Broker.

Now that all relevant data is being fed into the broker, it is important to back it all up.

“ProdOptim LLC” achieves this by installing a NoSQL-2-MQTT database Flux Asset.

It is able to query according to filters and/or time ranges, an ability that will be fundamental to a Production Optimization application.

With an MQTT Bridge installed and configured, data can be selectively and securely pushed to a MQTT Cloud broker, with encryption and/or certificates.

Coreflux offers a free 14-day Trial of our Online MQTT Broker.
This provides bi-directional communication, which allows for:

- Remote viewing of the data;
- Manual/automatic update of the actual PLC variables on the machine.

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Grid Integration is hard...

Energy is shifting. From the hands of large corporations, into the grasp of small residential and retail producers. 

In several countries, legislations for energy communities are maturing. 

This leads to an increase of production units on rooftops, both in urban and rural areas.  

The challenge: seamless integration between the grid at large and the local units. 

There are benefits in real-time information being handed to both parties. 

We make it look easy: 

  

Picture a company called “NetGration LLC”. 

 

Their purpose is, as described, to link local small energy production units into the network. 

The digital transformation journey begins with gathering data from the devices installed in the clients’ rooftops.

Here’s how Coreflux realizes the promise of smart grid technology:  

   

STEP-BY-STEP  

Coreflux Accordion

Values from the solar panel’s production must be retrieved into an MQTT Broker.

Coreflux offers a perfectly simple solution: install our Hub on an edge device, which provides a broker out-of-the-box. For free.

Modbus-2-MQTT assets are installed and configured to:

- On one end, access the energy measurement values of the solar panels and gather data;
- On the other, communicate their data back to the MQTT broker that was previously prepared.

There, “NetGration LLC” now has a single source where all data can be consulted.

It becomes easy to know precisely when and how much energy the solar panel is producing.

This local data can and should be further taken advantage of.

Installing a database on the edge device can:

- Ensure the values are backed-up,
- Create an historic record
- Provide the ability to query according to desired time periods.

All it takes is one is database Asset, like a NoSQL Asset.

“NetGration LLC” needs to access the energy-related data in multiple ways and several locations.

Security is paramount.

Installing an MQTT Bridge Asset ensures only the desired data is passed along the data pipeline, through encrypted or certificate-protected channels.

Coreflux offers a free 14-day Trial of our Online MQTT Broker.

With the Online Broker integrated, all data can be sourced from and into the grid at large, to calculate and deliver the computed values.

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Warehouse Management is hard...

Managing a warehouse facility in terms of space and movement efficiency is fundamental to ensure logistics and delivery time in a business environment. 

Embracing the value proposition of Industrial IoT can make this process a lot more efficient.   

We make it look easy:

 

For this use case, let’s consider an example company called “WareManage LLC”.  

They produce parts in CNC machines, which are then transported to a warehouse.  

This warehouse needs to be well organized to store parts with different shapes and sizes. 

 

STEP-BY-STEP 

Coreflux Accordion

The first step to be undertaken is to install a Coreflux Hub on an edge device, thus enabling an MQTT Broker freely out-of-the-box.

This will serve as the single source of data for the governance of this equipment and storage line.

The integrators configure S7 Flux Assets to gather data from the machines that are producing parts, and any other equipment that is in charge of delivering them to the warehouse.

These are written onto the MQTT Broker.

Since “WareManage LLC” requires traceability, the positioning data for each batch is to be recorded in a query-able database.

A NoSQL-2-MQTT Flux Asset is installed, gathering and registering data from the MQTT broker.

This provides the ability to retrieve data from specific time periods, informing of all the paths a specific unit has taken.

Why is this important?

Knowing where the batches are within their warehouse/plant and knowing where each of the workstations/machines are, “WareManage LLC” can cross this information and pinpoint exactly where each step was processed, when, for how long, and when it left.

Now that data is flowing and being stored, the team wants to make it .

They begin by locally installing an MQTT Bridge Flux AssetMQTT Bridge Flux Asset, which can convey the data securely and selectively to an online broker, with encryption and/or certificates.

Then, “WareManage LLC” subscribed a free 14-day Trial of the Coreflux Online MQTT Broker.

Information can now be accessed by authorized personnel from anywhere and anytime.

Get Your Demo

Productive Energy Consumption is hard...

Consuming energy is easy... Too easy, even. 

But: 

- measuring what your machines are expending at each moment of their process;

- being able to provide that information to your customers;

- so that they may ensure that power is used in the most optimized way possible, and;

- maximize the gain they make from what your equipments help them produce...

That’s most certainly not a walk in the park.

But it’s worth it!

And the good news is that Coreflux let's you achieve this in a simpler way.  

We make it look easy:

  

Let’s look at “ProEnerCons  LLC”. 

This company manufactures plastic extruders that allow their clients to produce plastic pieces for the medical industry.  

For their clients' business to be profitable, it is essential to: 

- Deploy machines that are energetically transparent (both efficient and detailed); 

- Avoid backlogs;

- Avoid downtimes of any kind. 

STEP-BY-STEP 

  

Coreflux Accordion

In order to scale this solution without having to manually check each equipment one by one, a Data Hub is required.

They prepare a local MQTT broker. That broker is ready to receive the data from all devices.

Coreflux offers a perfectly simple solution: install our Hubon a machine, which provides a broker out-of-the-box. For free.

Modbus-2-MQTT assetsare installed and configured to:

- On one end, access the energy measurement devices on electrical cabinets and gather data;
- On the other, communicate their data back to the MQTT broker that was previously prepared.

There, now “ProEnerCons LLC” has a single source where all data can be consulted:

- How much the machine is consuming;
- And how much energy the solar panel is producing.

Historical values for this information can be quite valuable for the business in the future.

A Coreflux database asset can be installed on the machine, to gather all real-time data into query-able data.

A MSSQL asset, for example.

Imagine being able to inform Management of what the going prices were on a specific hour of a specific day, to compare with production costs and sales values...

The true Industry 4.0 cross-discipline value.

From here on, “ProEnerCons LLC” is set to work with the energy-related data in multiple ways, but they need to do so in a secure manner.

We continue this process by installing an MQTT Bridge Asset.

This ensures only the desired data is passed along the data pipeline, through channels.

Next steps will likely include:

- funnelling this data to a dashboard;
- performing additional data transformations;
- manage production with the lowest energy cost schedules.

When you’re ready for those, we have you covered as well.

Get Your Demo

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